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With the continuous expansion of the scale of PCBA production lines and the improvement of assembly process performance, the assembly quality and efficiency of PCBA harnesses have become increasingly important. PCBA harness assembly has become the key to improving the production efficiency and product quality of electronic manufacturing, and its accuracy and reliability directly affect the performance of electronic products.

Why introduce force control technology?

In the traditional manual assembly process, PCBA harness assembly is time-consuming and labor-intensive and is easily affected by human factors, which affects the stability of assembly quality and efficiency. With the advancement of industrial automation technology, the application of robots in the field of harness assembly is increasing. However, robots still have shortcomings in accurately controlling force and position. In order to ensure that each connection point meets high standards of quality requirements, the introduction of force control technology is particularly important. Force control technology enables robots to complete complex harness assembly tasks under high precision and high-speed conditions, reduce human intervention, and improve production efficiency and product quality. Dapkon's flexible force control system has been successfully implemented in many leading automotive electronics, industrial computers, and server manufacturers, helping them to automate, intelligentize, and digitalize their precision assembly processes.

Use scenarios

Automotive electronics: Automotive harness assembly is a key link in connecting cables of different electrical equipment. Dapkon force control technology can ensure that each connection point of PCBA meets high quality standards, and improves the stability of connection and product consistency.

Consumer electronics: PCBA plays an important role in consumer electronics such as smartphones, tablets, TVs, audio, game consoles, etc., through wiring harnesses and sensors, battery component interconnection, as well as board-to-board connection, and other scenarios. Dapkon force control technology can accurately control the force output by the robot, reducing the risk of damage to sensitive components or vulnerable wiring harnesses.

Server: Server wiring harness assembly is a complex and time-consuming process. Dapkon's force control system can accurately control the force output by the robot, deal with the slight deviations and irregularities that may occur during the wiring harness assembly process, and improve the accuracy and reliability of each assembly action.

Industrial control equipment: Industrial automation equipment and control systems require PCBA circuit boards to realize various control and monitoring functions, such as industrial computers, PLCs (programmable logic controllers), sensors, industrial robots, etc.

Military and aerospace fields

Military equipment and aerospace equipment have very high requirements for electronic technology, so a large number of PCBA circuit boards are also required to support various complex functions and systems.

Advantages of Dapkon force control technology

Reducing the risk of damage: During the wiring harness assembly process, the Dapkon force control system precisely controls the force applied by the robot to avoid damage to the wiring harness or interface caused by excessive force, thereby reducing the risk of damage to sensitive components or fragile wiring harnesses.

Improving assembly quality and consistency: In terms of interface positioning and cable grabbing, Dapkon's flexible force control technology can cope with minor deviations and irregularities that may occur during the wiring harness assembly process, such as bending of wires or size differences of accessories, which can improve assembly accuracy and product consistency, thereby improving assembly accuracy and success rate.

Strong adaptability: In the face of various irregular parts or complex assembly tasks, complex or unknown assembly environments, Dapkon's robot force control system can quickly adapt and complete tasks, improving the flexibility and adaptability of the production line.

Efficient and stable: Dapkon's force control system includes a force position detection system, combined with high-precision sensors and advanced algorithms, to capture small changes in force and position in real-time, ensuring that every action in the robot assembly process is accurate, improving the accuracy and efficiency of wiring harness assembly or testing, and improving the efficiency and stability of assembly.

Comprehensive safety guarantee: Dapkon's force control assembly system is equipped with a flexible over-limit alarm function, allowing users to set two-level alarm thresholds for each monitoring direction. In addition, the system has an over-limit automatic exit function. Once the set safety value is detected, the system will not only issue an alarm signal but also automatically interrupt the assembly process to ensure the safety of components such as wiring harnesses and interfaces.

Dapkon's robot force control system is a platform-level "force control brain". It can be adapted to mainstream brand robots (ABB, KUKA, FANUC, SIASUN, KEBA, UR, etc.) and mainstream six-dimensional torque sensor manufacturers (ATI, SCHUNK, ME, KUNWEI, SRI, etc.). It can not only realize real-time communication with the robot motion controller (2ms/4ms/8ms), but also integrates force/torque acquisition, load identification, strategy control, force control logic control, motion planning, safety alarm, data storage, and other functions. Dapkon's force control system provides a more stable and reliable solution with more comprehensive functions and a more friendly and unified interface, which greatly reduces the threshold for the use of force control technology and promotes the penetration of robots in more fields.

As a leading flexible force control system company, we are committed to promoting automation and efficient development in the field of PCBA harness assembly through cutting-edge technologies and innovative solutions. Our flexible force control system has significant advantages in accurately controlling force, improving assembly accuracy, and reducing manual intervention. With a strong R&D team and deep industry experience, we continuously optimize and upgrade system functions to ensure that each solution can meet the diverse needs of customers. Whether it is complex and diverse assembly tasks or high-precision assembly requirements, our flexible force control system can provide excellent support to help companies improve production efficiency and product quality in the fiercely competitive market.

http://www.dapkon.ai
Shanghai Dapkon Technology Co., Ltd.

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